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How To Fix A Stripped Allen Screw


A stripped Allen screw is a common problem for many DIYers and professionals alike. It can be frustrating to try to remove or tighten one without success. Fortunately, there are a few techniques you can use to fix a stripped Allen screw.

The first step is to determine the size of the Allen wrench or screwdriver you need to work on the screw. A standard set of Allen keys should include one of the right size. If you don’t have the right size, you can use a drill bit of the same diameter as the screw.

Once you have the right size wrench or bit, you can try a few different techniques to loosen the stripped screw. The first technique is to use a pair of locking pliers to grab the head of the screw and turn it. This is a good method if the head of the screw is still in relatively good condition.

Another technique you can use is to use a screw extractor. This tool is designed to bite into the head of the screw and allow you to turn it out. You may need to use a drill to create a hole in the center of the screw head. Then, you can insert the screw extractor and turn it counterclockwise to remove the screw.

If neither of these methods works, you may need to drill out the screw. You must use a drill bit the same size as the screw and carefully drill into the head. Once you have drilled into the head, you can use a pair of pliers to remove the remains of the screw.

Finally, if you cannot remove the screw, you may need to use an epoxy to fill the hole. You can use a two-part epoxy to fill the hole, and then use a tap and die set to thread the hole. Once the hole is tapped, you can use a new screw to secure the part.

Fixing a stripped Allen screw can be tricky, but it is possible with the right tools and techniques. With a little patience and the right tools, you can get the stripped screw removed or replaced in no time.